A High-Frequency Planar Transformer with Medium-Voltage Isolation

Satyaki Mukherjee, Brank Majmunovic, Gab-Su Seo, Soham Dutta, Rahul Mallik, Brian Johnson, Dragan Maksimovic

Research output: Contribution to conferencePaperpeer-review

4 Scopus Citations

Abstract

This paper presents the design of a low-loss, high-frequency planar transformer having medium-voltage (10's of kV) isolation capability while transformer primary and secondary windings are interleaved to reduce losses. Medium-voltage isolation between adjacent printed circuit board (PCB) layers is extremely challenging using traditional PCB dielectrics. The isolation requirement is met using PCB with 7 kV/mil polyimide (Panasonic Felios RF775) as the dielectric, and by an appropriate layout of the windings and the inter-winding vias. The transformer is used to implement a dual active bridge (DAB) converter in a stackable dc-ac architecture where the dc port is connected to a photovoltaic (PV) string and ac outputs are connected in series to achieve direct PV string-to-medium voltage conversion without the need for low-voltage collection or a bulky line frequency transformer. Since each DAB transformer processes time-varying power, a design methodology is developed to minimize line-cycle-averaged losses. Experimental results are presented for a 1:1 planar transformer in a 7.5 kW SiC-based dc-to-ac module operating at 200 kHz. Isolation of 26 kV between the primary and secondary layers and between the windings and the core is verified using a hipot tester.

Original languageAmerican English
Pages2065-2070
Number of pages6
DOIs
StatePublished - 14 Jun 2021
Event36th Annual IEEE Applied Power Electronics Conference and Exposition, APEC 2021 - Virtual, Online, United States
Duration: 14 Jun 202117 Jun 2021

Conference

Conference36th Annual IEEE Applied Power Electronics Conference and Exposition, APEC 2021
Country/TerritoryUnited States
CityVirtual, Online
Period14/06/2117/06/21

Bibliographical note

See NREL/CP-5D00-79583 for preprint

NREL Publication Number

  • NREL/CP-5D00-81219

Keywords

  • insulation resistance
  • medium voltage
  • medium-voltage transformer
  • modular power conversion
  • planar transformer

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