Advanced Extended Plate and Beam Wall System in a Cold-Climate House

This report presents the design and evaluation of an innovative wall system. This highly insulated (high-R) light-frame wall system for use above grade in residential buildings is referred to as Extended Plate & Beam (EP&B). The EP&B design is the first of its kind to be featured in a new construction test house (NCTH) for the DOE Building America program. The EP&B wall design integrates standard building methods and common building products to construct a high-R wall that minimizes transition risks and costs to builders. The EP&B design combines optimized framing with integrated rigid foam sheathing to increase the wall system's R-value and reduce thermal bridging. The foam sheathing is installed between the wall studs and structural wood sheathing. The exterior wood sheathing is attached directly to a framing extension formed by extended top and bottom plates. The exterior wood sheathing can dry to the exterior and provides bracing, a clear drainage plane and flashing surface for window and door openings, and a nailing surface for siding attachment. With support of the DOE Building America program, Home Innovation Research Labs partnered with Lancaster County Career and Technology Center (LCCTC) to build a NCTH in Lancaster, PA to demonstrate the EP&B wall design in a cold climate (IECC climate zone 5A). The results of the study confirmed the benefits of the systems and the viability of its integration into the house construction process.