Alcoa World Alumina: Plant-Wide Assessment at Arkansas Operations Reveals More than $900,000 in Potential Annual Savings

Karen Atkison

    Research output: NRELBrochure

    Abstract

    The plant-wide energy-efficiency assessment performed in 2001 at the Alcoa World Alumina Arkansas Operations in Bauxite, Arkansas, identified seven opportunities to save energy and reduce costs. By implementing five of these improvements, the facility can save 15,100 million British thermal units per year in natural gas and 8.76 million kilowatt-hours per year in electricity. This translates intoapproximate annual savings of $925,300 in direct energy costs and non-fuel operating and maintenance costs. The required capital investment is estimated at $271,200. The average payback period for all five projects would be approximately 8 months.
    Original languageAmerican English
    Number of pages4
    StatePublished - 2003

    NREL Publication Number

    • NREL/BR-840-32839

    Other Report Number

    • DOE/GO-102003-1647

    Keywords

    • Alcoa
    • alumina
    • aluminum
    • Arkansas
    • boilers
    • calcine kiln
    • case study
    • compressed air
    • converters
    • evaporator feed tank
    • industrial energy efficiency
    • natural gas
    • oxygen control
    • plant-wide assessments
    • power factor
    • preheating
    • steam

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