Aviation Mission Profile Performance Evaluation in a High Specific Power Surface Permanent Magnet Machine with Additively Manufactured Coils and Integrated Heat Pipes

Salar Koushan; Xuhui Feng; Sreekant Narumanchi; Emily Cousineau; Bidzina Kekelia; Ayman El-Refaie

doi:10.1109/IEMDC55163.2023.10239010

Aviation Mission Profile Performance Evaluation in a High Specific Power Surface Permanent Magnet Machine with Additively Manufactured Coils and Integrated Heat Pipes

Salar Koushan, Xuhui Feng, Sreekant Narumanchi, Emily Cousineau, Bidzina Kekelia, Ayman El-Refaie

Center for Integrated Mobility Sciences

Marquette University

Research output: Contribution to conference › Paper › peer-review

4 Scopus Citations

Abstract

The purpose of this paper is to accurately evaluate the performance and overall efficiency of an electrical machine driving a propeller (as a part of a hybrid or electric propulsion system) during the flight mission profile using electromagnetic-thermal simulations. The study focuses on a 250 kW, 5000 rpm, 1.25 kHz, 36/30 slot/pole surface permanent magnet (SPM) machine with additively manufactured (AM) hollow conductors and integrated heat pipes (HP). The machine drive parameters (frequency, and current) are tuned to maximize the efficiency for a given flight cycle, while providing the highest specific power (SP) during takeoff. Afterward using Multiphysics simulations, the transient thermal behavior of the machine is studied and temperature profile for different parts of the machine is extracted. Finally, steady-state temperatures during cruising are estimated and overall efficiency is re-evaluated.

Original language	American English
Number of pages	7
DOIs	https://doi.org/10.1109/IEMDC55163.2023.10239010 https://doi.org/10.1109/IEMDC55163.2023.10239010
State	Published - 2023
Event	2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023 - San Francisco, United States Duration: 15 May 2023 → 18 May 2023

Conference

Conference	2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023
Country/Territory	United States
City	San Francisco
Period	15/05/23 → 18/05/23

Bibliographical note

Publisher Copyright:
© 2023 IEEE.

NREL Publication Number

NREL/CP-5400-85750

Keywords

Additive Manufacturing
Efficiency
Mission Profile
SPM Machine
Thermal Modeling

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Cite this

Koushan, S., Feng, X., Narumanchi, S., Cousineau, E., Kekelia, B., & El-Refaie, A. (2023). Aviation Mission Profile Performance Evaluation in a High Specific Power Surface Permanent Magnet Machine with Additively Manufactured Coils and Integrated Heat Pipes. Paper presented at 2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023, San Francisco, United States. https://doi.org/10.1109/IEMDC55163.2023.10239010, https://doi.org/10.1109/IEMDC55163.2023.10239010

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title = "Aviation Mission Profile Performance Evaluation in a High Specific Power Surface Permanent Magnet Machine with Additively Manufactured Coils and Integrated Heat Pipes",

abstract = "The purpose of this paper is to accurately evaluate the performance and overall efficiency of an electrical machine driving a propeller (as a part of a hybrid or electric propulsion system) during the flight mission profile using electromagnetic-thermal simulations. The study focuses on a 250 kW, 5000 rpm, 1.25 kHz, 36/30 slot/pole surface permanent magnet (SPM) machine with additively manufactured (AM) hollow conductors and integrated heat pipes (HP). The machine drive parameters (frequency, and current) are tuned to maximize the efficiency for a given flight cycle, while providing the highest specific power (SP) during takeoff. Afterward using Multiphysics simulations, the transient thermal behavior of the machine is studied and temperature profile for different parts of the machine is extracted. Finally, steady-state temperatures during cruising are estimated and overall efficiency is re-evaluated.",

keywords = "Additive Manufacturing, Efficiency, Mission Profile, SPM Machine, Thermal Modeling",

author = "Salar Koushan and Xuhui Feng and Sreekant Narumanchi and Emily Cousineau and Bidzina Kekelia and Ayman El-Refaie",

note = "Publisher Copyright: {\textcopyright} 2023 IEEE.; 2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023 ; Conference date: 15-05-2023 Through 18-05-2023",

year = "2023",

doi = "10.1109/IEMDC55163.2023.10239010",

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Koushan, S, Feng, X , Narumanchi, S , Cousineau, E , Kekelia, B & El-Refaie, A 2023, 'Aviation Mission Profile Performance Evaluation in a High Specific Power Surface Permanent Magnet Machine with Additively Manufactured Coils and Integrated Heat Pipes', Paper presented at 2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023, San Francisco, United States, 15/05/23 - 18/05/23. https://doi.org/10.1109/IEMDC55163.2023.10239010, https://doi.org/10.1109/IEMDC55163.2023.10239010

Aviation Mission Profile Performance Evaluation in a High Specific Power Surface Permanent Magnet Machine with Additively Manufactured Coils and Integrated Heat Pipes. / Koushan, Salar; Feng, Xuhui ; Narumanchi, Sreekant et al.
2023. Paper presented at 2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023, San Francisco, United States.

Research output: Contribution to conference › Paper › peer-review

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T1 - Aviation Mission Profile Performance Evaluation in a High Specific Power Surface Permanent Magnet Machine with Additively Manufactured Coils and Integrated Heat Pipes

AU - Koushan, Salar

AU - Feng, Xuhui

AU - Narumanchi, Sreekant

AU - Cousineau, Emily

AU - Kekelia, Bidzina

AU - El-Refaie, Ayman

PY - 2023

Y1 - 2023

N2 - The purpose of this paper is to accurately evaluate the performance and overall efficiency of an electrical machine driving a propeller (as a part of a hybrid or electric propulsion system) during the flight mission profile using electromagnetic-thermal simulations. The study focuses on a 250 kW, 5000 rpm, 1.25 kHz, 36/30 slot/pole surface permanent magnet (SPM) machine with additively manufactured (AM) hollow conductors and integrated heat pipes (HP). The machine drive parameters (frequency, and current) are tuned to maximize the efficiency for a given flight cycle, while providing the highest specific power (SP) during takeoff. Afterward using Multiphysics simulations, the transient thermal behavior of the machine is studied and temperature profile for different parts of the machine is extracted. Finally, steady-state temperatures during cruising are estimated and overall efficiency is re-evaluated.

AB - The purpose of this paper is to accurately evaluate the performance and overall efficiency of an electrical machine driving a propeller (as a part of a hybrid or electric propulsion system) during the flight mission profile using electromagnetic-thermal simulations. The study focuses on a 250 kW, 5000 rpm, 1.25 kHz, 36/30 slot/pole surface permanent magnet (SPM) machine with additively manufactured (AM) hollow conductors and integrated heat pipes (HP). The machine drive parameters (frequency, and current) are tuned to maximize the efficiency for a given flight cycle, while providing the highest specific power (SP) during takeoff. Afterward using Multiphysics simulations, the transient thermal behavior of the machine is studied and temperature profile for different parts of the machine is extracted. Finally, steady-state temperatures during cruising are estimated and overall efficiency is re-evaluated.

KW - Additive Manufacturing

KW - Efficiency

KW - Mission Profile

KW - SPM Machine

KW - Thermal Modeling

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DO - 10.1109/IEMDC55163.2023.10239010

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Koushan S, Feng X , Narumanchi S , Cousineau E , Kekelia B, El-Refaie A. Aviation Mission Profile Performance Evaluation in a High Specific Power Surface Permanent Magnet Machine with Additively Manufactured Coils and Integrated Heat Pipes. 2023. Paper presented at 2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023, San Francisco, United States. doi: 10.1109/IEMDC55163.2023.10239010, 10.1109/IEMDC55163.2023.10239010

Aviation Mission Profile Performance Evaluation in a High Specific Power Surface Permanent Magnet Machine with Additively Manufactured Coils and Integrated Heat Pipes

Abstract

Conference

Bibliographical note

NREL Publication Number

Keywords

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