Chain-End Controlled Depolymerization Selectivity in ..alpha..,..alpha..-Disubstituted Propionate PHAs with Dual Closed-Loop Recycling and Record-High Melting Temperature

Li Zhou, Zhen Zhang, Ainara Sangroniz, Changxia Shi, Ravikumar Gowda, Miriam Scoti, Deepak Barange, Clarissa Lincoln, Gregg Beckham, Eugene Y.-X. Chen

Research output: Contribution to journalArticlepeer-review

1 Scopus Citations

Abstract

Within the large poly(3-hydroxyalkanoate) (PHA) family, C3 propionates are much less studied than C4 butyrates, with the exception of ..alpha..,..alpha..-disubstituted propionate PHAs, particularly poly(3-hydroxy-2,2-dimethylpropionate), P3H(Me)2P, due to its high melting temperature (Tm ~ 230 degrees C) and crystallinity (~76%). However, inefficient synthetic routes to its monomer 2,2-dimethylpropiolactone [(Me)2PL] and extreme brittleness of P3H(Me)2P largely hinder its broad applications. Here, we introduce simple, efficient step-growth polycondensation (SGP) of a hydroxyacid or methyl ester to afford P3H(Me)2P with low to medium molar mass, which is then utilized to produce lactones through base-catalyzed depolymerization. The ring-opening polymerization (ROP) of the 4-membered lactone leads to high-molar-mass P3H(Me)2P, which can be depolymerized by hydrolysis to the hydroxyacid in 99% yield or methanolysis to the hydroxyester in 91% yield, achieving closed-loop recycling via both SGP and ROP routes. Intriguingly, the chain end of the SGP-P3H(Me)2P determines the depolymerization selectivity toward 4- or 12-membered lactone formation, while both can be repolymerized back to P3H(Me)2P. Through the formation of copolymers P3H(Me/R)2P (R = Et, nPr), PHAs with high tensile strength and ductility, coupled with high barriers to water vapor and oxygen, have been created. Notably, the PHA structure-property study led to P3H(nPr)2P with a record-high Tm of 266 degrees C within the PHA family.
Original languageAmerican English
Pages (from-to)29895-29904
Number of pages10
JournalJournal of the American Chemical Society
Volume146
Issue number43
DOIs
StatePublished - 2024

NREL Publication Number

  • NREL/JA-2A00-90492

Keywords

  • base-catalyzed depolymerization
  • C3 propionates
  • hydrolytically depolymerized
  • poly(3-hydroxyalkanoate)s
  • ring-opening polymerization
  • step-growth polycondensation

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