Development of the HyStEP Device: SAE Technical Paper No. 2016-01-1190

Daniel Terlip, Terry Johnson, Graham Meadows, Liam Quinlan, Brad Wong

Research output: Contribution to conferencePaper

1 Scopus Citations


With the introduction of more fuel cell electric vehicles (FCEVs) on U.S. roadways, especially in California, the need for available hydrogen refueling stations is growing. While funding from the California Energy Commission is helping to solve this problem, solutions need to be developed and implemented to help reduce the time to commission a hydrogen station. The current practice of hydrogen station acceptance can take months because each vehicle manufacturer conducts their own testing and evaluation. This process is not practical or sufficient to support the timely development of a hydrogen fueling station network. To address this issue, as part of the Hydrogen Fueling Infrastructure Research and Station Technology (H2FIRST) Project Sandia National Laboratories and the National Renewable Energy Laboratory along with a team of stakeholders and contractor Powertech Labs has developed the Hydrogen Station Equipment Performance (HyStEP) Device. The HyStEP Device is intended to be a surrogate for FCEVs that can be used to collect data on hydrogen station fueling performance. The device includes three Type IV 70 MPa tanks capable of storing a total of 9 kg H2 that are instrumented with pressure and temperature sensors. The tanks can be used individually or in parallel to simulate small, medium, and large fuel systems. The tanks are connected to a 70 MPa receptacle equipped with pressure and temperature sensor as well as infrared communications integrated with a data acquisition, analysis, and control system. The HyStEP Device is capable of performing tests defined in the test method standard CSA HGV 4.3 and providing the data needed to ensure that hydrogen stations meet the fueling protocol standard SAE J2601-2014. These include IrDA communication tests, fault detection tests, and communication and non-communication fueling.
Original languageAmerican English
Number of pages15
StatePublished - 2016
EventSAE 2016 World Congress and Exhibition - Detroit, Michigan
Duration: 12 Apr 201614 Apr 2016


ConferenceSAE 2016 World Congress and Exhibition
CityDetroit, Michigan

NREL Publication Number

  • NREL/CP-5400-66817


  • charging stations
  • fuel cell vehicles (FCV)
  • hydrogen storage


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