Direct-Write Printing of Silver Metallizations on Silicon Solar Cells

Direct-write technologies offer the potential for low-cost materials-efficient deposition of contact metallizations for photovoltaics. We report on the inkjet printing of metal organic decomposition (MOD) inks with and without nanoparticle additions. Near-bulk conductivity of printed and sprayed metal films has been achieved for Ag and Ag nanocomposites. Good adhesion and ohmic contacts with a measured contact resistance of 400 μ,• cm² have been observed between the sprayed silver films and a heavily doped n-type layer of Si. Silver deposited using the MOD ink bums through the Si₃N₄ antireflection coating when annealed at 850°C to form an ohmic contact to the n-Si underneath. An active solar cell device was fabricated using a top contact that was spray printed using the Ag MOD ink. Inkjet printed films show adhesion differences as a function of the process temperature and solvent. Silver lines with good adhesion and conductivity have been printed on glass with 100 μm resolution.