High Throughput Manufacturing of Thin-Film CdTe Photovoltaic Modules: Final Report, 16 November 1993 - 31 December 1998

    Research output: NRELSubcontract Report

    Abstract

    This report describes work performed by Solar Cells, Inc. (SCI), during this Photovoltaic Manufacturing Technology (PVMaT) subcontract. Cadmium telluride (CdTe) is recognized as on of the leading materials for low-cost photovoltaic modules. SCI has developed this technology and is preparing to scale its pilot production capabilities to a multi-megawatt level. This four-phase PVMaT subcontractsupports these efforts. The work was related to product definition, process definition, equipment engineering, and support programs development. In the area of product definition and demonstration, two products were specified and demonstrated--a grid-connected, frameless, high-voltage product that incorporates a pigtail potting design and a remote low-voltage product that may be framed and mayincorporate a junction box. SCI produced a 60.3-W thin-film CdTe module with total-area efficiency of 8.4%; SCI also improved module pass rate on the interim qualification test protocol from less than 20% to 100% as a result of work related to the subcontract. In the manufacturing process definition area, the multi-megawatt manufacturing process was defined, several of the key processes weredemonstrated, and the process was redefined and proven on a 100-kW pilot line that now operates as a 250-kW line. In the area of multi-megawatt manufacturing-line conceptual design review, SCI completed a conceptual layout of the multi-megawatt lines. The layout models the manufacturing line and predicts manufacturing costs. SCI projected an optimized capacity, two-shift/day operation of greaterthan 25 MW at a manufacturing cost of below $1.00/W.
    Original languageAmerican English
    Number of pages75
    StatePublished - 1999

    Bibliographical note

    Work performed by Solar Cells, Inc., Toledo, Ohio

    NREL Publication Number

    • NREL/SR-520-26435

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