Plasma Surface Modification of Polymer Backsheets: Origins of Future Interfacial Barrier/Backsheet Failure

    Research output: Contribution to conferencePaper

    Abstract

    Flexible polymer substrates coated with inorganic oxide moisture barriers are a potential replacement for glass backsheets in thin film PV modules. Silicon oxynitride (SiOxNy) deposited by PECVD on polyethylene terephthalate (PET) represents one potential new backsheet candidate. Barrier deposition runs at NREL have typically included a nitrogen-rich plasma pretreatment prior to actual barrierdeposition with the intention of cleaning the PET surface as well as enhancing adhesion of the SiOxNy barrier film to PET; however, test coupons of PET/barrier/EVA/TPE failed after damp heat exposure. PET substrates exposed to plasma conditions similar to those used in pre-treatment were examined by X-ray photoelectron spectroscopy (XPS) to reveal new low molecular weight PET fragments arecreated which are volatile upon heating and water soluble. Failure analysis of the coupons determined that the moisture barrier is, in fact, transferred to the encapsulant side.
    Original languageAmerican English
    Number of pages6
    StatePublished - 2005
    Event2005 DOE Solar Energy Technologies Program Review Meeting - Denver, Colorado
    Duration: 7 Nov 200510 Nov 2005

    Conference

    Conference2005 DOE Solar Energy Technologies Program Review Meeting
    CityDenver, Colorado
    Period7/11/0510/11/05

    Bibliographical note

    Presented at the 2005 DOE Solar Energy Technologies Program Review Meeting held November 7-10, 2005 in Denver, Colorado. Also included in the proceedings available on CD-ROM (DOE/GO-102006-2245; NREL/CD-520-38557)

    NREL Publication Number

    • NREL/CP-520-38965

    Keywords

    • NREL
    • photovoltaics (PV)
    • plasma
    • polymer substrates
    • PV
    • solar

    Fingerprint

    Dive into the research topics of 'Plasma Surface Modification of Polymer Backsheets: Origins of Future Interfacial Barrier/Backsheet Failure'. Together they form a unique fingerprint.

    Cite this