Purification Strategy and Effect of Impurities on Corrosivity of Dehydrated Carnallite for Thermal Solar Applications

This paper presents a purification method for dehydrated carnallite (DC) - a commercial ternary MgCl₂-KCl-NaCl salt - for concentrating solar power (CSP) applications based on a thermal and chemical treatment using the reduction power of Mg. The purification is effective at reducing MgOH⁺ by an order of magnitude - from around 5 wt% in non-treated salt to less than 0.5 wt% in post-purification salt. The corresponding decrease in the measured corrosion rate of Haynes 230 at 800 °C from >3200 μm per year to around 40 μm per year indicates that soluble MgOH⁺ is indeed correlated to corrosion. The addition of elemental Mg serves as both a scavenger of impurities and corrosion potential control, which are considered the primary mechanisms for corrosion mitigation.