Sensitivity of Solder Joint Fatigue to Sources of Variation in Advanced Vehicular Power Electronics Cooling

Michael O'Keefe

Research output: Contribution to conferencePaper

Abstract

This paper demonstrates a methodology for taking variation into account in thermal and fatigue analyses of the die attach for an inverter of an electric traction drive vehicle. This method can be used to understand how variation and mission profile affect parameters of interest in a design. Three parameters are varied to represent manufacturing, material, and loading variation: solder joint voiding, aluminum nitride substrate thermal conductivity, and heat generation at the integrated gate bipolar transistor. The influence of these parameters on temperature and solder fatigue life is presented. The heat generation loading variation shows the largest influence on the results for the assumptions used in this problem setup.
Original languageAmerican English
Number of pages12
StatePublished - 2010
Event2009 ASME International Mechanical Engineering Conference and Exposition - Lake Buena Vista, Florida
Duration: 13 Nov 200919 Nov 2009

Conference

Conference2009 ASME International Mechanical Engineering Conference and Exposition
CityLake Buena Vista, Florida
Period13/11/0919/11/09

NREL Publication Number

  • NREL/CP-540-46417

Keywords

  • power electronics
  • power electronics cooling
  • solder joint fatigue analysis

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