State-of-the-Art Medium- and High-Voltage Silicon Carbide Power Modules, Challenges and Mitigation Techniques: A Review

Yang Li, Mustafeez ul-Hassan, Abdul Mirza, Yang Xie, Shiyue Deng, Sama Vala, Fang Luo, Xuhui Feng, Sreekant Narumanchi, Jack Flicker

Research output: Contribution to journalArticlepeer-review

Abstract

Silicon carbide (SiC) power modules have been demonstrated potential for improving power density and efficiency for low-voltage power electronics systems. This has resulted in a paradigm shift toward development of medium-voltage and high-voltage (MV/HV) SiC power modules to revolutionize the future power grid and transportation systems. However, designing MV/HV SiC power modules involves significant design challenges due to higher blocking voltage and exacerbation of side effects due to high switching dv/dt and di/dt of SiC devices-concerns that may not be as critical as in low-voltage module development. This article reviews the development of state-of-the-art MV/HV SiC power modules, ranging from 3.3 kV to 40 kV, from both industry and academia. First, a discussion on SiC modules based on voltage level is presented. This is followed by a discussion of challenges associated with designing and testing MV/HV modules- including parasitic controls, electromagnetic interference (EMI), partial discharge, and thermal management-and the corresponding mitigation approaches from various perspectives. We conclude with a summary of major findings and future directions for the development of MV/HV modules.

NREL Publication Number

  • NREL/JA-5400-88964

Keywords

  • EMI
  • medium/high voltage SiC power modules
  • parasitics control
  • partial discharge
  • thermal management

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